New factory opened exclusive
for new material wafer processing
2017/01～
～New materials：SiC，Sapphie，ＬＴ,etc～
●Increased processing capacity to cope with mass-production.
●Separated from silicon wafer processing, wafer incoming～
delivery to be one-pass process.
●Cost advantage by the process reduction.
●Mass production started in March, 2017.
■ New
factory image
※New factory(D building) overview
３Ｆ Cleaning/Outgoing Inspection
２F Polishing room
１F Grinding
■ Strength
of new factory
High quality achievement of "Flatness", "Surface roughness", "Work-affected layer"
by use of high-rigidity grinder
⇒Reduction of process cost.
Reduction of sleigh after back-grind thinning.
⇒Capable of one-pass processing of grinding + polishing.
High level cleanness by introduction of exclusive
cleaning equipment for Sapphire
（Reduction of contamination + particle）
Expect to introduce knife-edge prevention
process for Sapphire, which is already under operation for
silicon.
■ Thinning
process of patterned SiC wafer
Example of patterned SiC wafer processing
Result of thickness variations of grinded wafer （SiC 6-inch
wafer）
Unit：um
※TV5： 1um≧ after grinding
Result of roughness comparison after grinding
（SiC 6-inch wafer）
Thickness variations/surface
roughness improved by use of High rigidity grinder..
※Surface roughness improved with conventional grinder.
■ Sapphire processing services
Rokko provides an integrated sapphire wafer processing service (Grinding
→ Polishing → RCA cleaning) through the well-developed technologies.
Rokko has developed techniques to utilize its existing semiconductor
tools and equipment for sapphire wafer operations. In comparison
of the conventional equipment available in the sapphire industry,
Rokko’s process has its advantages in throughput, wafer warpage,
roughness, and flexibility of wafer size.
● Total reflection x-ray fluorescence
analysis tool TREX610
Measurable elements: 12 elements (S, Cl, K, Ca, Ti, Cr,Mn,Fe,Co,Ni,Cu,Zn)
● Candela CS20 Wafer surface
inspection machine
Wafer Size: 3, 4, 5, and 6 Inch
Measurable thickness: 300-1400um
■ Automatic
scrub cleaning process
■ New Equipment：
After polishing, residues contain alkaline substances results in
becoming polishing marks or sources of particle. Removing such residues
before coated by native oxide films is one of the key techniques
in polishing.
In our conventional process, wafers are cleaned piece by piece through
operator’s manual scrubbing. Now, Rokko introduced the automated
cleaning equipment to eliminate human errors and deviation of quality
to achieve the uniform stable quality.
■Wafer Size：４・５・６・８ inch
■Thicknesss： ～ 100μm
■Patterned・ M EMS and SOIWafer
Glass supported wafers also can be processed.
● Automatic scrub cleaning machine
High cleaning performance.
● Automatic scrub cleaning machine
Wafer Size：４・５・６・８ inch
Sapphire and SiC wafers can be processed
Sapphire wafer process
Comparison of Sapphire wafer process
Conventional process
Rokko's process
Diamond lapping
Polishing, CMP
Grinding
Polishing, CMP
Running cost
High
(Metal wheels + Diamonds)
Moderate
(Pads + Slurry)
Moderate
(Diamond wheels)
Moderate
(Pads + slurry)
Required level of process technology
High
Moderate
High
High
Cost of equipment
High
Moderate
High
High
Throughput
Very low
Low
Moderate
Moderate
Remarks
Wax mounting
Difficulties in lapping table adjustment
Higher number of process is required.
Wax mounting
Difficulties in lapping table adjustment
Vacuum chucking system.
Automatic grinding machine for sapphire and .SiC
Waxless polishing
■
Sapphire wafer post cleaning particle measurement result
150ｍｍ Ｓapphire
wafer post cleaning particle measurement result
Pre cleaning
Scrb cleaning
RCA cleaning
1.Scrub cleaning is effective for removing large
size particle
2Particles and dirt are removed after RCA cleaning
3.10 pieces≧0.3um
■ Metal
contamination after Sapphire wafer cleaning
150ｍｍ Ｓapphire
wafer metal contamination after wafer cleaning
ＴＸＲＦ tester
Result of measuring(by TRFX) Sapphire
wafer cleaning process
